Properties and Microstructures of Crushed Rock Based-Alkaline Activated Material for Roadway Applications.

The worldwide demand for roads to serve global economic growth has led to the increasing popularity of road improvement using cement. This, in turn, has led to increased demand for cement and the associated problem of CO2 emissions. Alkaline-activated materials (AAMs) could be an alternative binder for relatively low strength construction and rehabilitation as a cement replacement material. Compared to other applications, the lower strength requirements of road construction materials could ease any difficulties with AAM production. In this study, crushed rock (CR) was used as a prime raw material. The mechanisms and microstructures of the hardened AAM were investigated along with its mechanical properties. The results showed that CR-based AAM with an optimum mixture of 5 M of NaOH concentration, an SS/SH ratio of 1.00, and a liquid alkaline-to-binder (L/B) ratio of 0.5 could be used for roadway applications. At this ratio, the paste samples cured at room temperature (26 ± 3 °C) had an early compressive strength (3 days-age) of 3.82 MPa, while the paste samples cured at 60 °C had an early compressive strength of 6.45 MPa. The targeted strength results were able to be applied to a cement-treated base (CTB) for pavement and roadway applications (2.1 to 5.5 MPa).

Stabilized High Clay Content Lateritic Soil Using Cement-FGD Gypsum Mixtures for Road Subbase Applications.

With a lack of standard lateritic soil for use in road construction, suitable economical and sustainable soil-stabilization techniques are in demand. This study aimed to examine flue gas desulfurization (FGD) gypsum, a by-product of coal power plants, for use in soil-cement stabilization, specifically for ability to strengthen poor high-clay, lateritic soil but with a lower cement content. A series of compaction tests and unconfined compressive strength (UCS) tests were performed in conjunction with scanning electron microscope (SEM) analyses. Therefore, the strength development and the role of FGD gypsum in the soil-cement-FGD gypsum mixtures with varying cement and FGD gypsum contents were characterized in this study. The study results showed that adding FGD gypsum can enhance the strength of the stabilized substandard lateritic soil. Extra FGD gypsum added to the cement hydration system provided more sulfate ions, leading to the formation of ettringite and monosulfate, which are the hardening cementitious products from the cement hydration reaction. Both products contributed to the strength gain of the soil-cement-FGD gypsum material. However, the strength can be reduced when too much FGD gypsum is added because the undissolved gypsum has a weak structure. Examinations of FGD gypsum in the soil-cement-FGD gypsum mixtures by SEM confirmed that adding FGD gypsum can reduce the cement content in a soil-cement mix to achieve a given UCS value.